https://www.avient.com/sites/default/files/2021-12/Orthopedic Fixator Application Snapshot.pdf
EXTERNAL FIXATOR
DEVICE
S T A B I L I Z I N G R O D S
• Durable material that withstands everyday use
• Light weight for easy customer handling
• Precise stiffness to support load requirements and extend
product lifetime
• Maintained stiffness and straightness
necessary for halo applications
• Provided superior strength-to-weight ratio
vs. metal
• Appealed to aesthetics while maintaining
high performance needs
• Maximized user comfort via customized
Avient Design services
Glasforms™ Carbon Fiber Rods
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2021-12/Concrete Reinforcement Application Snapshot.pdf
AVIENT SOLUTION
METAL REPLACEMENT
LEARN MORE
Copyright © 2021, Avient Corporation.
https://www.avient.com/sites/default/files/2021-01/case-study-one-pager-surround-automotive-ev-connector-charger.pdf
MAJOR TIER 1
SUPPLIER
C O N N E C T O R C O V E R
• EMI-shielding performance at frequencies from 30 MHz up
to 2 GHz
• Excellent dimensional stability
• Must meet robust mechanical property targets including
tensile strength and elongation at break
• Worked in close collaboration with the OEM from
the start of the development process in order to
fully understand their key requirements
• Developed a customized material providing the
required EMI-shielding performance which,
removing the need for secondary metallization
manufacturing processes, reduced cycle time
Surround™ NN- 14 NICF SIP Black
Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Application Snapshot - Therm-Tech Heat Sink for Vehicle Lights PDF.pdf
ELAUSA
ELECTRONICS
V E H I C L E L I G H T H E A T S I N K
• Replace aluminium to reduce part cost and weight
• Maintain similar thermal transition to current material
• Simplify manufacturing
• Reduced part weight from 38g to 9g
• Provided the required thermal efficiency through
part re-design and material choice
• Enabled upfront simulation data through Avient
Design reducing risk of metal replacement
• Simplified manufacture process to a single
injection molding step
Therma-Tech™ Thermally Conductive
Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-06/Maxxam - EV Part - Application Snapshot.pdf
KUNSTSTOFF
SCHWANDEN
E L E C T R I C V E H I C L E P A R T
• Replace aluminum to reduce part weight and overall
weight of the electric vehicle
• Secure supply of high volume of material
• Flexible delivery
• Cost competitive
• Enabled OEM to replace metal and reduce part
weight
• Provided excellent customer service, sending
samples and technical data promptly
• Supported customer with processing queries
• Secured material supply and flexible delivery –
delivering on a specific date each month
Maxxam™ Polyolefin Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-04/Bergamid_ - Air gun bullet casing- Application Snapshot.pdf
AIRGUN BULLET
MANUFACTURER
B U L L E T C A S I N G
• Reduce weight by replacing metal
• Gunpowder free
• Less shooting energy from 100 Joules to 20 Joules
• Delivered a high-impact nylon formulation
with equal performance and 80% less weight
• Enabled improved shooting accuracy due to
the stable coefficient of friction(COF)
• Provided fast technical response and mold
trial support
Bergamid™ Polymer Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-nymax-pir-archery-cam-module.pdf
LEADING
ARCHERY OEM
C A M M O D U L E
• Ability to pass fatigue testing of 100,000 cycles
• Maintain low vibration performance
• Replace metal to reduce weight
• Meet short lead time and budget constraints
• Provided design guidance and mold flow
analysis, saving the customer $800 -
$1,500 compared to outsourcing the
analysis
• Streamlined the development process
using an existing, specialty product to
meet key performance needs as well as
budget and timeline constraints, enabling
the customer to launch in time for a
leading industry tradeshow
Nymax™ PIR Nylon Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-10/Complet LFT Wheelchair Caster Wheels - case study snapshot.pdf
WHEELCHAIR OEM
C A S T E R W H E E L
• Composite to replace a traditional aluminum caster
• Lightweight, strong material that can withstand the rigor of
daily use
• Corrosion-resistant solution to reduce cost and frequency
of maintenance
• Formulated two materials that chemically
bond seamlessly to minimize slip
• Reduced weight by 33% (280g), supporting
improved user maneuverability
• Offered an injection-moldable alternative to
metal that led to a more functional design
and reduced vibration
Complēt™ Long Carbon Fiber Nylon 6/6 and
TPU Formulations
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2 which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/industries/packaging/cosmetics-packaging/fragrance
Gravi-Tech™ polymer-metal composites are high density materials developed as thermoplastic-based alternatives to lead and other traditional metals
Gravi-Tech™ formulation replaced metal and enabled PVD metallization for a luxury closure manufacturer
High density polymer-metal composites are an ideal alternative to lead and other traditional metals