https://www.avient.com/idea/rise-above-four-common-lightweighting-mistakes
Engineered Polymer Formulations
|
Lightweighting
,
Metal Replacement
Plastic / metal hybrid designs can bring the best of both worlds – reduced weight and structural integrity.
Take advantage of hybrid plastic/metal designs
https://www.avient.com/resources/safety-data-sheets?page=5043
METALLIC GREEN PP
METALLIC COPPER PP
METALLIC BLACK PP
https://www.avient.com/industries/packaging/cosmetics-packaging/fragrance
Gravi-Tech™ polymer-metal composites are high density materials developed as thermoplastic-based alternatives to lead and other traditional metals
Gravi-Tech™ formulation replaced metal and enabled PVD metallization for a luxury closure manufacturer
High density polymer-metal composites are an ideal alternative to lead and other traditional metals
https://www.avient.com/news/archives?page=28
Avient Introduces Gravi-Tech™ Metallization Grades for Luxury Packaging
Caption: Gravi-Tech™ metallization formulations enable metal-plated products to achieve both the look and feel of metal for luxury packagi
https://www.avient.com/news/archives?page=67
PolyOne Invests in New Metal Replacement Capabilities
CLEVELAND – In response to growing customer demand for metal replacement, PolyOne Corporation (NYSE: POL) is expanding capacity for its OnForce™ L
PolyOne Expands Capacity for Metal Replacement Technologies
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-custom-pa-grade-heat-shield-component.pdf
AUTOMOTIVE OEM
H E A T S H I E L D C O M P O N E N T F O R
L E D H E A D L A M P
• The material needed to solve a hot spot issue
• A PA based grade
• High thermal conductivity - 20 W/mK
• Electrically conductive
• Improved the parts long-term outdoor
performance
• Improved processability compared to high
temperature plastics, reducing tooling costs
• Reduced part weight by 37% than the previous
metal part, providing the customer with a more
economical solution
Customized PA based grade
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2021-02/complet-lft-snowmobile-engine-bracket.pdf
OFF-ROAD VEHICLE
MANUFACTURER
E N G I N E B R A C K E T
• Exceptional structural properties with extremely high
stiffness and strength across a broad temperature range
(-40 to 160°F)
• Excellent creep resistance and fatigue endurance
• Lower weight with no reduction in performance
• Reduced weight by 40% with zero fatigue
failures during extensive field testing
• Provided technical support to optimize
design for metal-to-composite conversion
• Delivered composite solution with similar
system cost and more robust performance
than failure prone aluminum version
Complēt™ Long Carbon Fiber PA66 Composite
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-03/Gravi-Tech- Portable Speaker-Application Snapshot.pdf
ELECTRONICS BRAND
P O R T A B L E S P E A K E R
W E I G H T E D C O M P O N E N T
• Ensures quality sound performance
• Injection molding capabilities for design flexibility
• Impact protection within a set temperature range
• Meets target density 3.0g/cm3 and product weight 400g
• Reduced scrap and improved product
manufacturability, compared to metal, with
an injection molded formulation
• Met strict testing requirements, including
achieving desired impact protection
performance at the specific temperature
range and target weight
• Maintained depth of base sound
Gravi-Tech™ Density Modified Formulation
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-11/Cargo Trailer Sidewalls Application Snapshot.pdf
TRACTOR TRAILER
OEM
C A R G O T R A I L E R S I D E W A L L S
• Suitable CFA design for PE sheet extrusion in layered,
metal-laminated inner sidewall panels
• Improved fuel economy and reduced trailer tare weight
• Uncompromised outdoor durability and part strength
• Reduced polymer usage while maintaining physical and
dimensional requirements
• Delivered significant 20% part weight reduction
with CFA solution
• Provided formulation to enhance throughput,
leading to a 43% overall cost reduction
• Created value beyond initial technical challenge
with a credible problem solving approach
• Enhanced performance with excellent sidewalls,
uniform foamed plastic core, superior flatness,
and rigidity
Hydrocerol™ Chemical Foaming Additives
(CFAs) and Cesa™ Nucleant Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-08/Complet - Piranha Propeller - Application Snapshot.pdf
PIRANHA
M A R I N E P R O P E L L E R
• Similar mechanical properties to aluminum and stainless
steel
• Improved impact resistance, durability, and vibration
damping properties
• Injection moldable
• Enabled up to 20% more impact resistance compared to standard
long fiber reinforced materials, including the incumbent material
• Improved durability and vibration damping allowing the blades to
flex and absorb energy from minor impacts
• Facilitated an interchangeable blade system providing a cost-
effective solution for repairs and tuning of propulsion thrust to meet
a boat’s intended use, for either speed or transporting loads
• Enhanced design flexibility allowing for the innovative blade design
to provide 400% more reverse thrust than standard propellers and
twice as much as competing metal propellers
Complēt™ MT Long Glass Fiber Reinforced
Nylon 6
KEY REQUIREMENTS
WHY AVIENT?