https://www.avient.com/sites/default/files/2024-03/Railcar Door_Case Study Snapshot.pdf
R A I L C A R
M A N U FAC T U R E R
D O O R P A N E L
• High stiffness-to-weight ratio and improved thermal
insulation to incumbent materials
• Efficient manufacturing process to ensure quality panel
construction and standards
• Domestic supply and manufacturing to ensure timely
delivery
• Reduced component complexity compared
to metal
• Custom-engineered panel with varying core
materials and thicknesses to meet
performance requirements
• Reliable material supply with product
manufactured in United States
CRTM™ Composite Sandwich Panels
KEY REQUIREMENTS
WHY AVIENT
AVIENT SOLUTION
CORROSION & IMPACT RESISTANT
LEARN MORE
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2020-07/case-study-one-pager-versalloy-tpe-cargo-rack.pdf
O F F - ROA D V E H I C L E
M A N U FAC T U R E R
C A R G O R A C K
• Design freedom
• Improve process efficiency to reduce cost
• High strength-to-weight ratio
• Aesthetic appeal
• Weather and chemical resistance
• Replaced metal with a injection-moldable
thermoplastic plus TPE overmold to meet
performance demands and maintain
premium brand quality
• Provided technical support to help expand
the design and function of the cargo rack
• Reduced manufacturing costs by
eliminating the painting step from the
process
Versalloy™ TPE and thermoplastic substrate
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2020-08/case-study-one-pager-gravi-tech-kitchen-knife-handle.pdf
CUTLERY MAKER
P R E M I U M K I T C H E N K N I V E S
• Replaced aluminum while providing the same premium
weight and feel of a metal
• Withstand dishwashing without the discoloration issues of
aluminum handles
• Streamlined the design and molding
phase, working directly with the
manufacturer
• Enabled the customer to expand their
product line, providing a dishwasher safe
kitchen knife into the market
Gravi-Tech™ Density Modified Material
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-05/BIO additives MR snapshot 2022 Final.pdf
BIO additives MR snapshot 2022 Final
EXTRUSION CAST
PROCESSOR
T H I N P L A F I L M & B A G S
• Non-stick performance during manufacturing
• Excellent film quality with good aesthetics
• Efficient and clean process performance
• Compliant with food contact applications*
• Provided a performance additive to prevent
biodegradable resin from sticking to the
chill-roll surface
• Reduced the polymer friction factor on metal
surfaces, resulting in a better film quality
• Helped improve the manufacturing process
with fewer cleaning steps
CESA™ OnCap™ & BIO Additives
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/resource-center?document_type=0&industry=0&product_family=1688&product_subfamily=0&product_name=0&op=FILTER RESULTS&form_id=resource_filter_form&page=1
Provides structural performance that can go head-to-head with metals at a fraction of the weight
Complēt™ long carbon fiber reinforced nylon composite replaced metal steering column supports and lowered weight by 50%
Craftech Non-Metallic Fasteners
https://www.avient.com/idea/enhance-electric-vehicle-battery-design-and-performance
Lightweighting
,
Metal Replacement
,
Sustainability
,
Transportation
Polymers have a considerably lower density than metal, allowing for lighter and more energy-efficient batteries.
Polymers can be processed at a lower cost than metals, reducing overall material expenses.
https://www.avient.com/idea/optimizing-automotive-structural-component-designs-advanced-modeling
Long Fiber Technology
|
Articles
,
Metal Replacement
Reinforced polymer materials are increasingly being used for structural applications because they allow manufacturers to replace traditional metal components with lighter-weight plastics.
However, transitioning from metal to plastic requires thorough technical analysis and preparation.
https://www.avient.com/sites/default/files/2020-10/2020-gravi-tech-processing-guide.pdf
Gravi-Tech™
Density Modified
Formulations
PROCESSING GUIDE
2 Gravi-Tech
GRAVI-TECH™
Density Modified Formulations
Gravi-Tech™ polymer-metal composites are high-density materials developed as thermoplastic-based
alternatives to lead and other traditional metals.
These materials have been formulated using select metallic
fillers and engineered thermoplastic resins to have densities similar to actual metals, while also providing the
design flexibility and processing ease of conventional thermoplastics.
https://www.avient.com/sites/default/files/2022-11/Smarter Materials High Performance Thermoplastics.pdf
Following are top reasons why many manufacturers and designers choose
high-performance thermoplastics:
• High-temperature resistance • Chemical resistance
• Flame/smoke/toxicity (FST) performance • Chemically inert
PLUS, ALL
THE BENEFITS
OF PLASTIC
In addition to their elite-level properties,
high-performance thermoplastics deliver
the typical advantages of polymers over
other material types such as metal, glass and
ceramic, including:
• Light weight
• Design freedom/part consolidation
• Easy colorability
• Efficient, high-volume processing
• Elimination of secondary operations
• Enhanced product experience
for the end user
- quieter environment
- improved tactile feel
- better usability
ADVANTAGES
Going Above
and Beyond
• Amorphous structure
• High marks for toughness, chemical resistance,
hydrolytic stability, resistance to boiling water,
and extreme thermal capabilities
• Best for: aerospace interiors, hot water fittings,
and medical and dental devices that are
subjected to repeated steam sterilization
• Also used in food equipment exposed to
temperature extremes, such as coffeemakers
or freezer-to-microwave cookware
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
P
O
LY
AR
YL
ET
H
ER
K
ET
O
N
ES
P
O
LY
SU
LF
O
N
ES• Semi-crystalline structure
• High marks for thermal stability, chemical
resistance and mechanical properties over
a wide temperature range
• Better-than-average levels of combustion
resistance and electrical performance
• Some PAEK materials, like polyetheretherketone
(PEEK), are also extremely tough and have
excellent impact strength
• Best for: aerospace, automotive, industrial
and medical components
• May be used to create stock shapes such as
rods, bars, and tubes
All in the Family
P
O
LY
P
H
EN
YL
EN
E
SU
LF
ID
ES • Semi-crystalline structure
• Excellent temperature resistance with continuous
service temperatures up to 230°C
• High marks for modulus and resistance to creep,
corrosion, and chemicals
• Above-average electrical properties
• Best for: complex parts with extremely tight
tolerances; often used as an alternative to metals
and thermosets in automotive underhood parts,
appliances, electronics, and industrial applications
Polyaryletherketones
Polysulfones
Liquid crystal polymers
Polyetherimides
Polyphenylene sulfides
There are five
major families of
high-performance
thermoplastics
P
O
LY
ET
H
ER
IM
ID
ES
LI
Q
U
ID
C
R
YS
TA
L
P
O
LY
M
ER
S • Semi-crystalline structure
• High degree of anisotropy: strength, stiffness
and thermal expansion will be greater in one
direction vs. the other
• High marks for temperature, chemical
and electrical resistance
• Exceptional mechanical strength
and high flow rates; often used to fill
extremely long parts with thin walls
• Best for: electronic connectors, sensors,
bullet-resistant vests, jet engine enclosures,
brake and transmission friction parts, and gaskets
• Amorphous structure
• High marks for thermal, mechanical,
and chemical properties
• Often selected for demanding applications requiring
ultra-high mechanical strength combined with high
temperature, corrosion and wear resistance
• Impact resistance may be lower than
that of PSUs and PAEKs
• Best for: aerospace interiors, automotive lighting,
medical devices, and electrical and fiber optic
connectors
All in the Family
Source: https://www.craftechind.com/standard-and-custom-parts-in-high-performance-plastics/
TEMPERATURE AND MATERIAL TYPE
The two broad classifications of high-performance thermoplastics—amorphous and semi-crystalline—
have different temperature characteristics.
The metal used for FFF dies depends on the polymer:
unfilled materials can use softer brass dies, while fiber-reinforced materials
need harder steel to prevent premature wear.
Regarded as some of the highest performing
thermoplastics in the industry, these light and versatile alternatives to metals and ceramics can
accept the challenges posed by a broad range of applications and industries.
https://www.avient.com/sites/default/files/2024-09/Colorant Chromatics Brochure_2024.pdf
For high-temperature polymers:
• Permanent service temperature >150°C
• Biocompatibility
• Good insulator
• Good barrier properties
• Chemical resistance
• Flame retardancy
• Transparency
For fluoropolymers:
• Outstanding chemical resistance
• Low friction (non-sticking)
• Excellent weatherability
• Excellent barrier properties
• Flame retardancy
• Temperature resistance (up to 260°C)
• Dielectric properties
Our customers supply products to the following
industries:
• Aircraft & aerospace: wire and cable systems,
films, tapes, molded parts, interior components,
connectors, tubes & hoses
• Automotive & trucks: wire & cable systems,
tubes, fuel hoses
• Chemical industry: wire & cable, pipes & fittings,
pump housing
• Consumer: infant bottles, trays
• Medical devices: molded parts for dental and
surgical tools, catheters, tubing for cardioscopy,
pacemakers
• Electrical & electronics: wire & cable systems,
molded parts, tapes
• Communication: plenum cables, connectors
• Textiles: fibers, fabrics
• Construction & architecture: films,
pipes & fittings
COLORS
• 10 standard colors in various
concentrate strengths
• Pre-colored products
• Heavy metal-free colors
• Special color design upon request using Pantone®
or RAL color standards
• Customized pigment loadings can be provided
to address specialized coloration needs
• Laser printable colors are available together with
metallic effects
Color concentrate selection must take into account
the following extrusion design requirements for the
following typical applications:
PRIMARY WIRE INSULATION
• Desired opacity or translucency
of the insulation
• Wall thickness
• Conductor size and color
• Line speeds
• Processor screw design
• Insulation electrical requirements
• FDA compliance
• Biocompatible
WIRE & CABLE JACKETING
• Desired opacity or translucency
• Wall thickness
• Processor screw design
• Laser markability
FILM, TUBING, & PROFILE SHAPES
• Desired opacity or translucency
• Wall thickness
• Extrusion dwell time and processing temperatures
INJECTION MOLDING
• Desired opacity or translucency
• Part size and wall thickness
FP concentrates and pre-colored solutions for:
PFA, FEP, ECA, ETFE, ECTFE, PTFE, and PVDF
HTP concentrates and pre-colored solutions for:
PEI, PES, PSU, PPSU, PPS, LCP, PEEK, PAEK, and
PEKEKK
COLOR
CONCENTRATES
& PRECOLORED
SOLUTIONS
Colorant Chromatics color and additive or pre-colored
concentrates are offered in various strengths and in different
viscosities of carrier resins to suit the manufacturing process.
10 standard colors
• All colors are heavy metal-free
• Special color matches can be done upon request
using Pantone® or RAL
color standards
• Customized pigment loadings can be provided to
address specialized coloration needs
• Functional additives can be provided
to address tailored properties
Let-down ratios and specific processing suggestions
are provided in the product data sheet available from
your Avient representative.
Inks for: FEP, ETFE, PFA, ECTFE, PVdF, Polyimide,
PTFE, PEEK
• 10 standard colors
• All colors are heavy metal free
• Other colors available upon request
HIGH-TEMPERATURE PRINTING &
STRIPING INKS
These are aqueous inks used for printing, striping,
or top coating on high-temperature resins.