https://www.avient.com/products/engineered-polymer-formulations/conductive-signal-radiation-shielding-formulations/preperm-low-loss-dielectric-thermoplastics
The standard PREPERM™ grades cover a wide range of dielectric constants from 2.6 to 12.0 and can be injection molded and machined easily.
https://www.avient.com/sites/default/files/resources/Novel_Thermoplastic_Elastomers_with_Universal_Bonding_Characteristics.pdf
Injection molding of plaques
A Milacron injection molding machine was used to prepare plaques for the measurements of physical
properties and adhesion.
The barrel temperature of the injection molding
machine was set from 180°C to 235°C (360°F to 455°F) and the injection velocity from 15 mm/sec to 65
mm/sec.
https://www.avient.com/sites/default/files/2023-06/AVIENT_TPEs and LSR eBook.pdf
With this level of exactness in engineering and machining, it is important to find
a toolmaker with LSR skill and experience.
http://www.ptonline.com/articles/getting-into-lsr--part-iv-how-lsr-tooling-is-different
TPEs
Convey
Material
To Dryer
Machine
Dry Melt
Inject
Into
Mold
Eject FinishedPart
Cold Mold
Solidifies
Material
20+ Seconds
LSR
A/B Kit
Set In
Pump
Unit
Pump
To
Machine
Mix
Inject
Into
Mold
Eject FinishedPart
Hot Mold
Cures
Material
Post
Cure
(Optional)
Minutes
PROCESS COMPARISON
Cycle Time
PRODUCTION CONSIDERATIONS
Thermoplastic elastomers have rapid cooling times and do not
require secondary operations or curing agents, which leads to
quick turnaround and fabrication.
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-21-avient-corporation-cesar-ir-pe-94000828.pdf
D’autre part, les Fabricants de T.O. se sont engagés auprès du COTREP, à :
- suivre le protocole dans son intégralité ;
- réaliser les tests en utilisant les technologies et les paramètres machines représentatifs
de ceux utilisés dans les centres de tri actuels et dans des conditions normales
d’exploitations.
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-20-avient-corporation-cesar-ir-pp-94000721.pdf
D’autre part, les Fabricants de T.O. se sont engagés auprès du COTREP, à :
- suivre le protocole dans son intégralité ;
- réaliser les tests en utilisant les technologies et les paramètres machines représentatifs
de ceux utilisés dans les centres de tri actuels et dans des conditions normales
d’exploitations.
https://www.avient.com/sites/default/files/2020-11/cotrep-at-20-16-avient-corporation-cesar-ir-pe-94000817.pdf
D’autre part, les Fabricants de T.O. se sont engagés auprès du COTREP, à :
- suivre le protocole dans son intégralité ;
- réaliser les tests en utilisant les technologies et les paramètres machines représentatifs
de ceux utilisés dans les centres de tri actuels et dans des conditions normales
d’exploitations.
https://www.avient.com/sites/default/files/2020-08/advanced-composites-overview-brochure_0.pdf
These methods include:
PULTRUSION
• Fibers are impregnated with liquid thermoset
resins, then pulled through a heated die to cure
the resin and form the product
• This continuous, automated manufacturing
process creates constant cross section profiles
of any pre-determined length with consistent,
uniform quality and exceptional mechanical
performance
• Applications include rods and profiles of various
lengths and complexities, such as utility poles,
insulator core rods and structural beams
CONTINUOUS FILAMENT WINDING
• Combines the principles of filament winding with
pultrusion to create constant or tapered cross-
sectional tubing in precision sizes
• The unique axial and biaxial fiber orientation
provides flexural and tensile strength, as well as
crush and burst resistance
• Applications include lightweight shelter frames
and sporting goods components
CONTINUOUS RESIN TRANSFER MOLDING (CRTM™)
• Engineered core materials are sandwiched
between structural composite laminate face sheets
• Continuous composite sandwich panels feature
high specific strength and stiffness-to-weight ratio
• Applications include ballistic resistant panels,
truck floors and rail car doors
CONTINUOUS FIBER REINFORCED THERMOPLASTICS
• Fully recyclable tape, X-Ply™ (0°/90°), and other
multi-ply configurations with widths up to 10' wide
• Sandwich panels in unlimited lengths,
up to 6" thick and 10' wide
• High volume production capacity
• Applications include structural and aerodynamic
components in transportation, and reinforcement
of materials such as wood and metal
THERMOSET COMPOSITE LAMINATES & BARSTOCK
• Unidirectionally reinforced barstock, laminates
and hybrid composites engineered to maximize
deflection and fatigue resistance
• Customizable shapes and sizes
• Applications include archery bow limbs, flat
springs, prosthetics, sporting equipment
THERMOSET FINISHING OPERATIONS
• Customized finishing capabilities for barstock and
laminates including machining, water-jet cutting,
profiling/shaping, sanding, slitting, laminating,
molding and coatings
TESTING CAPABILITIES
• Mechanical – Flexural, tensile, compression, shear,
fatigue, impact resistance
• Physical – Specific gravity/density, Barcol
hardness, water absorption, void content,
resin/fiber content, dye penetrant, viscosity
• Thermomechanical – Coefficient of linear thermal
expansion, glass transition temperature, deflection
temperature, degree of cure, curing properties
• Electrical – High-voltage, low current dry arc
resistance of solid electrical insulation, dielectric
strength, water diffusion
ABOUT AVIENT
ADVANCED COMPOSITES
The Avient advanced composites portfolio
consists of Glasforms™, Gordon Composites™
and Polystrand™ branded materials.
https://www.avient.com/sites/default/files/2022-09/PREPERM for 5G Application Bulletin %281%29.pdf
• Stable and controlled dielectric constant
- from 2.6 to 23
• Very low losses even at mmWaves
• Isotropic material - no glass fibers
• Can be injection molded and machined
APPLICATION BULLETIN
STABLE RF PROPERTIES OVER A WIDE FREQUENCY RANGE
0 ,0
2 ,0
4 ,0
6 ,0
8 ,0
1 0 ,0
1 2 ,0
0 1 0 2 0 3 0 4 0 5 0 6 0
D
ie
le
ct
ri
c
co
n
s
ta
n
t
F re que nc y [G H z ]
P R E P E R M ® P P E 95 0 P R E P E R M ® P P E 80 0
P R E P E R M ® P P E 44 0 P R E P E R M ® P P E 32 0
P R E P E R M ® P P E 26 0
LOW LOSSES UP TO mmWAVE FREQUENCIES*
BATCH-TO-BATCH STABILITY DURING PRODUCTION
* Measurements performed at VTT Technical Research
Centre of Finland Ltd in 2018.
https://www.avient.com/sites/default/files/2020-08/colormatrix-aazure-brochure-1.pdf
They are metered
into the PET stream just above the feed
throat of the injection molding machine
or extruder, using a Avient supplied
ColorMatrix liquid metering system.
https://www.avient.com/sites/default/files/2023-11/Cesa Clean Processing Usage Guide.pdf
The preferred approach is with the
blender mounted above the feedthroat of the
molding machine.