https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
Solvent
Solvents soften surfaces of plastic (plastic
must be soluble)—best for amorphous or
low crystalline plastics, such as ABS, acrylic,
cellulosic, PC, PS, PPO, and vinyls .
End of Fill
Part Length
Dynamic Pressure
Hydrostatic Pressure
P
re
s
s
u
re
Gate End
Part
FIGURE 61 - Deflection Equations
H
F
WLMax Deflection:
0.002" (0.05mm)
1 =
W • H3
12
_______
bending =
F • L3
48 • E • I
_______
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
FIGURE 60 - Pressure vs Part Length
FIGURE 61 - Deflection equations
FIGURE 62 - For Plate Shaped Parts
FIGURE 63 - For Cylindrical Shaped Parts
Design Guide 49
• M
Moldings
= Combined mass of molded parts
• C
p
= Specific Heat of the material
Step 3 – Heat Removal Rate
• N
lines
= The total number of independent
cooling lines there are in the mold
• t
c
= The cooling time required by the part
(Determined in step 1)
Step 4 – Coolant Volumetric Flow Rate
• ΔT
Max,Coolant
= Change in coolant
Temperature During Molding (1°C)
• ρ
Coolant
= Density of coolant
• CP = Specific heat of coolant
Step 5 – Determine Cooling Line Diameter
• ρ
Coolant
= Density of coolant
• V
Coolant
= Volumetric flow rate of coolant
• μ
Coolant
= Viscosity of coolant
• ΔP
line
= Max pressure drop per line
(Usually equals half of the pump capacity)
• L
Line
= Length of the cooling lines
COOLING LINE SPACING
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
4
π
tc =
h2
1n
π2 • a
•
Tmelt – Tcoolant
Teject – Tcoolant
tc =
D2
1.61n
23.1 • a
Tmelt – Tcoolant
Teject – Tcoolant
a =
k
p * Cp
Qmoldings = mmoldings • Cp • Tme • Cplt – Teject
cooling
nlines
moldings
tccooling
Vcoolant
line
nmax, coolant • Pcoolant • Cp, coolant
Dmax =
4 • Pcoolant • Vcoolant
π • µcoolant • 4000
Dmin =
Pcoolant • Lline • V2coolant5
10π • ∆Pline
2D < H
line
< 5D
H
line
< W
line
< 2H
line
FIGURE 70 - Cooling Line Spacing
FIGURE 64 - Heat Transfer Equation
FIGURE 65 - Total Cooling for Mold
FIGURE 66 - Cooling Required by Each Line
FIGURE 68 - Max Diameter Equation
FIGURE 69 - Min Diameter Equation
FIGURE 67 - Volumetric Flow Rate Equation
50 Gravi-Tech
ADHESIVE ADVANTAGES DISADVANTAGES
Cyanoacrylate
Rapid, one-part process
Various viscosities
Can be paired with primers
for polyolefins
Poor strength
Low stress crack resistance
Low chemical resistance
Epoxy
High strength
Compatible with various
substrates
Tough
Requires mixing
Long cure time
Limited pot life
Exothermic
Hot Melt
Solvent-free
High adhesion
Different chemistries for
different substrates
High temp dispensing
Poor high temp performance
Poor metal adhesion
Light Curing Acrylic
Quick curing
One component
Good environmental resistance
Oxygen sensitive
Light source required
Limited curing configurations
Polyurethane
High cohesive strength
Impact and abrasion resistance
Poor high heat
performance
Requires mixing
Silicone
Room temp curing
Good adhesion
Flexible
Performs well in high temps
Low cohesive strength
Limited curing depth
Solvent sensitive
No-Mix Acrylic
Good peel strength
Fast cure
Adhesion to variety
of substrates
Strong odor
Exothermic
Limited cure depth
Design Guide 51
Bibliography
1 .
https://www.avient.com/resource-center/services/polymer-services-knowledge-center/polymer-support-services-frequency-asked-questions
Examples of amorphous polymers are acrylonitrile butadiene styrene/acrylonitrile styrene acrylate (ABS/ASA), polycarbonate (PC), polymethyl methacrylate (PMMA), and copolyesters.
https://www.avient.com/sites/default/files/2024-06/OnColor UL 94 Colorants Brochure.pdf
ONCOLOR™
UL 94 COLORANTS
HOW TO USE THE TABLES
UL HB
GENERIC RESIN TYPE
FLAME
RATING
MINIMUM
THICKNESS
(MM)
MAXIMUM
LET-DOWN
RATIO
Acetal Copolymer (POM) HB 1.50 1:20
Acrylonitrile Butadiene Styrene (ABS) HB 1.50 1:10
Ethylene Propylene Thermoplastic Rubber (EPTR) HB 1.50 1:20
High Impact Polystyrene (HIPS) HB 1.50 1:10
Liquid Crystal Polymer (LCP) HB 0.83 1:10
Polyamide (PA) HB 3.20 1:33
Polyamide (PA66 and PA 4/6) HB 0.81 1:20
Polyamide 6 (PA6) HB 0.75 1:25
Polyamide 66 (PA66) HB 0.40 1:40
Polybutylene Terephthalate (PBT) HB 0.81 1:20
Polybutylene Terephthalate/Polycarbonate (PBT/PC) HB 1.50 1:10
Polycarbonate (PC) HB 1.50 1:15
Polycarbonate/Acrylonitrile Butadiene Styrene (PC/ABS) HB 1.50 1:20
Polycarbonate/Polyethylene Terephthalate (PC/PET) HB 1.50 1:20
Polyethylene (PE) HB 1.50 1:50
Polyethylene Terephthalate (PET) HB 0.80 1:16.7
Polyketone HB 1.50 1:20
Polymethyl Methacrylate (PMMA) HB 3.00 1:25
Polypropylene (PP) HB 1.50 1:15
Polystyrene (PS) HB 0.83 1:15
Polyurethane (PUR) HB 1.50 1:25
Polyvinylchloride (PVC) HB 1.50 1:20
Styrene Acrylonitrile (SAN) HB 1.50 1:20
Thermoplastic Elastomer (TPE) HB 0.75 1:25
UL 94 V-0, V-1, V-2
ASCEND
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyamide 66
(PA66)
21X1(a)(f2), 21SPC1(a)(f2),
21SPF1(a)(f2), 21SPG1(a)(f2),
21SPM1(a)(f2), 20NSP1(a)(f2)
0.75 V-2 1:40
22HSP(e) 0.75 V-2 1:40
64C-R 3.0 V-2 1:50
ECO366(e) 0.4 V-0 1:40
ECO366H(e) 0.2 V-0 1:25
FR350J 0.4 V-0 1:25
20NSP(a)(f2), 21SPF(a)(f2),
21SPM(a)(f2), 21SPC(a)(f2)
0.4 V-2 1:40
20NSP(a)(h)(f2), 21SPF(a)(h)(f2),
21SPM(a)(h)(f2), 21SPC(a)(h) (f2)
1.5 V-2 1:20
Polyamide 66/6
(PA66/6)
ECO315(e), ECO315J(e) 0.4 V-0 1:40
M344 3.0 V-0 1:25
909 0.75 V-0 1:25
UL 94 V-0, V-1, V-2
BASF
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyamide 6
(PA6)
8202(t1), 8202 Blend (t1) 0.71 V-2 1:25
8202C(t1), 8202C BLEND (t1) 1.50 V-2 1:25
8202CHS(t1) (t3), 8202C HS Blend 1.50 V-2 1:25
8202HS(t1) 1.50 V-2 1:25
B3S
0.80 V-2 1:25
1.50 V-2 1:25
B3S Q661 1.50 V-2 1:25
B3S R03 1.50 V-2 1:25
8232G HSFR(t9), B3U10G5 (t9) 1.50 V-0 1:25
Polyamide 6/66
(PA6/66)
C3U (m) 0.40 V-0 1:25
KR4205(m), C3U (m), C3U (t)(m) 0.40 V-0 1:25
KR4205, C3U 0.40 V-0 1:25
Polyamide 66
(PA66)
1000(b), 1310-(b), Ultramid A3K Q603(+) 1.50 V-2 1:10
A3K (o) Q790(g)(f2) 0.41 V-2 1:20
A3K(f2), A3K Q601(f2) 0.41 V-2 1:20
A3SK 0.41 V-2 1:25
A5 3.00 V-2 1:33
A3W(f1), A3W FC (f1) 0.75 V-2 1:10
A3K R01 (t)(g)(f2) 0.40 V-2 1:20
Polybutylene
Terephthalate
(PBT)
B4406 G2 (o) Q798 1.50 V-0 1:20
B4406 G2(a), B4406 G2 (o) Q717(a) 1.50 V-0 1:20
B4406 G3 (o) Q798 1.50 V-0 1:20
B4406 G3(a), B4406 G3 (o) Q717(a) 1.50 V-0 1:20
B4406 G4 (o) Q798 1.50 V-0 1:20
B4406 G4(a2), B4406 G4 (o) Q717(a2) 1.50 V-0 1:20
B4406 G6 (o) Q798 3.00 V-0 1:12.5
B4406 G6(%) 1.50 V-0 1:20
B4406 G6(a1), B4406 G6 (o) Q717(a1),
B4406 G6 (o) Q717 High Speed(a1)
1.50 V-0 1:20
B4406(a), B4406 (o) Q717(a) 1.50 V-0 1:20
B4406@ 1.50 V-0 1:20
B4450 G5, B4450 G5 (t) 0.40 V-2 1:50
Polyurethane
(PUR)
11 85 A(a) FHF 000 (f2) 0.75 V-0 1:33
UL 94 V-0, V-1, V-2
CELANESE
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Liquid Crystal
Polymer
(LCP)
A130(+), MT1310 1.50 V-0 1:40
Polyamide
(PA)
132F(+)(f1), 135F(+)(f1) 0.75 V-2 1:20
HTNFR42G30NH 0.40 V-0 1:25
Polyamide 6/12
(PA6/12)
151, 151L 1.50 V-2 1:25
Polyamide 66
(PA66)
A3 GF 25 V0XI 0.40 V-0 1:25
101(r9)(f1), 101F(r9)(f1), 101L(r9)(f1) 0.75 V-2 1:20
103FHS(+), 103HSL(+) 0.75 V-2 1:20
FR50(+)(f1) 0.35 V-0 1:20
FR7025V0F(+) 0.50 V-0 1:33
Polyamide 66/6
(PA66/6)
FR72G25V0 0.80 V-0 1:25
Polyamide 66/6T
(PA66/6T)
FR95G25V0NH 0.40 V-0 1:25
HTNFR52G30BL(r3) 0.75 V-0 1:33
HTNFR52G30L(+), HTNFR52G30(+) 0.75 V-0 1:33
HTNFR52G30NH(r6)
0.40 V-0 1:25
0.75 V-0 1:10
HTNFR52G35BL 0.75 V-0 1:25
HTNFR52G35(+), HTNFR52G35 0.75 V-0 1:33
Polyamide 6T/
MPMDT
HTNFR51G35L(+) 0.81 V-0 1:33
Polybutylene
Terephthalate
(PBT)
2016(b) 1.50 V-0 1:20
3116(b) 1.50 V-0 1:20
3216(b) 1.50 V-0 1:20
3316(b) 1.50 V-0 1:20
3316HF 1.50 V-0 1:20
LW9030FR 1.50 V-0 1:25
T841FR (r4) 1.50 V-0 1:25
Polyethylene
Terephthalate
(PET)
FR530(l)(+)(f1), FR530L(l)(+)(f1) 0.75 V-0 1:25
Thermoplastic
Elastomer
(TPE)
HTR8068 1.60 V-0 1:25
UL 94 V-0, V-1, V-2
DOMO
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyamide
(PA)
J 60X1 V30 0.40 V-0 1:25
Polyamide 6
(PA6)
PSB 286
0.80 V-2 1:25
3.00 V-2 1:25
S 60X1 V30 0.75 V-0 1.25
Polyamide 66
(PA66)
A 205F(r4) 0.38 V-2 1:25
A 225F 0.75 V-2 1:25
A 50H1 (r3)(f2) 0.40 V-0 1:25
A 30G1 0.40 V-0 1:25
COVESTRO
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polycarbonate
(PC)
2407 + (z)(f1) 0.75-2.60 V-2 1:10
2807 + MAS183 0.75 V-2 1:25
6455 + (z)
3.00 V-0 1:25
1.50 V-2 1:25
6485 + (z)(f1) 1.50 V-0 1:25
Polycarbonate/
Acrylonitrile
Butadiene Styrene
(PC/ABS)
FR110 + 1.50 V-0 1:33
FR3005 HF + (z), FR3005 HF + BBS314 1.50 V-0 1:12.5
FR3010 + (z)
3.00 V-0 1:25
1.50 V-0 1:25
FR3010 HF + 3.00 V-0 1:25
FR3030 + 3.00 V-0 1:25
UL 94 V-0, V-1, V-2
ENVALIOR
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyamide 46
(PA46)
TE250F6(h1)( j) 0.50 V-0 1:25
Polyamide 6
(PA6)
F223-D(f1), F223-D /A(f1) 0.75 V-2 1:25
K222-KGV5(f1)
0.75 V-2 1:16.7
1.50 V-2 1:16.7
K-FKGS6/B(f1)(y) 0.80 V-0 1:25
Polyamide 66
(PA66)
SG-KGS6/HV 0.75 V-0 1:25
Thermoplastic
Elastomer
(TPE)
PL460-S 1.60 V-0 1:25
Polyamide 4T
(PA4T)
T11 (h) 0.40 V-0 1:20
UL 94 V-0, V-1, V-2
EXXONMOBIL
LANXESS
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Ethylene
Propylene
Thermoplastic
Rubber
(EPTR)
251-80W232(f7) 1.50 V-2 1:20
251-92W232 1.50 V-0 1:20
251-70W232
1.50 V-0 1:10
1.00 V-2 1:10
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyamide 6
(PA6)
B30S+(f1) 1.50 V-2 1:25
B31SK+ 1.50 V-2 1:25
Polybutylene
Terephthalate
(PBT)
B4235+ 1.50 V-0 1:10
TP364-302+, BF4232+(f1) 0.75 V-0 1:25
UL 94 V-0, V-1, V-2
SABIC
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polybutylene
Terephthalate
(PBT)
310(w) 1.50 V-0 1:20
310SE0(w) 1.50 V-0 1:20
310SE0(w),310SE0R(w) 1.50 V-0 1:20
420SE0(f1)(w)(GG)(rr1) 1.50 V-0 1:20
420SE0(f1)(w)(GG)(rr2) 1.50 V-0 1:20
457(w) 1.50 V-0 1:20
457(w), 451(w) 1.50 V-0 1:20
553(a)(f1)(w) 1.50 V-0 1:20
553(a)(f1)(w), 553E(a)(f1)(w),
553U(a)(f1)(w)
1.50 V-0 1:20
553(w)(f1), 553M(w)(f1) 1.50 V-0 1:20
DR48(w) 1.50 V-0 1:20
DR48,DR48M 1.50 V-0 1:20
V4760(a2) 0.40 V-0 1:20
EXVX1259, ENH4550 0.40 V-0 1:20
771 0.75 V-0 1:25
Polybutylene
Terephthalate/
Polycarbonate
(PBT/PC)
357(f1)(w)(IC), 357M(f1)(w)(IC),
357U(f1)(w)(IC)
1.50 V-0 1:20
357(f1)(w)(IC), 357U(f1)(w)(IC) 1.50 V-0 1:20
357X(f1) 1.50 V-0 1:20
V3900WX(GG)(f1)(IA),
V3901WX(GG)(f1)(IA)
3.00 V-0 1:20
1.50 V-0 1:20
357(w)(f2)(IC), 357M(w)(f2)(IC),
357U(w)(f2)(IC)
1.50 V-0 1:20
UL 94 V-0, V-1, V-2
SABIC
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polycarbonate
(PC)
221(f2) 1.50 V-2 1:25
221R(f2) 1.50 V-2 1:25
500(f2), 500R(f2) 3.00 V-0 1:33
503(f1)
3.00 V-0 10:1
1.50 V-0 10:1
503(f1), 503R(f1)
3.00 V-0 10:1
1.50 V-0 10:1
943(ab) 1.50 V-0 1:20
943(f1) 1.50 V-0 1:20
943(f1), 923(f1) 1.50 V-0 1:20
950A, 920ASR, FXD911A(GG), 940ASR 1.50 V-2 1:25
CFR7630(f1)(gg*) 1.50 V-0 1:25
ML5139R(f2) 3.00 V-0 1:33
950A, FXD911A(GG), 940ASR 3.00 V-0 1:25
943 1.50 V-0 1:20
920A
3.00 V-0 1:25
1.50 V-2 1:25
Polycarbonate/
Acrylonitrile
Butadiene Styrene
(PC/ABS)
C2950 1.50 V-0 6:100
C6200(GG) 2.00 V-0 1:20
Acrylonitrile
Styrene Acrylate/
Polycarbonate
(ASA/PC)
HRA222 (GG) 0.80 V-2 1:20
UL 94 V-0, V-1, V-2
SOLVAY (SYENSQO)
OTHERS
GENERIC
RESIN TYPE
SPECIFIC BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
Polyphenyl Sulfone
(PPSU)
R-5100 (r1)(##), R-5000 (r1)(##) 1.50 V-0 1:10
Polyphthalamide
(PPA)
AFA-4133 V0(+) (*) 0.75 V-0 1:25
BASE RESIN
MANUFACTURER
GENERIC
RESIN TYPE
SPECIFIC
BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
ALBIS
Polypropylene
(PP)
PP 13 CV2 14 1.50 V-2 1:25
AVIENT
Polyvinylchloride
(PVC)
M3700(X), M3755(X) 1.50 V-0 1:25
M3900 1.50 V-0 1:25
CHI MEI
Acrylonitrile
Butadiene Styrene
(ABS)
PA-765(+) 1.50 V-0 1:10
Polycarbonate/
Acrylonitrile
Butadiene Styrene
(PC/ABS)
PC-510(+) 1.50 V-0 1:25
EMS-CHEMIE
Polyamide 6
(PA6)
Grilon A 26 V0 0.75 V-0 1:25
FORMOSA
Polycarbonate
(PC)
#1700+(f2) 0.36-0.42 V-2 1:50
GEON
Polyvinylchloride
(PVC)
85891(f1) 1.70 V-0 1:20
85891(f2) 1.70 V-0 1:20
M3700(X) 1.50 V-0 1:25
M3900
1.50 V-0 1:10
1:25
INEOS
Polystyrene
(PS)
855 HV 3.00 V-1 100:4
INVISTA
Polyamide 66
(PA66)
FRU4800 XHL (r1) 0.40 V-0 1:25
U4820L (r1) 0.40 V-2 1:25
UL 94 V-0, V-1, V-2
OTHERS
BASE RESIN
MANUFACTURER
GENERIC
RESIN TYPE
SPECIFIC
BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
KINGFA
Polyamide 66
(PA66)
PA66-R11G25 (##) 0.25 V-0 1:25
KURARAY
Polyamide 9T
(PA9T)
GP2300S 0.40 V-0 1:25
LG CHEM
Polycarbonate/
Acrylonitrile
Butadiene Styrene
(PC/ABS)
LUPOY GP-5106-F 3.00 V-0 1:20
LOTTE CHEMICAL
Acrylonitrile
Butadiene Styrene
(ABS)
VH-0800(+) 1.50 V-0 1:25
Polycarbonate
(PC)
HN-1064(+)
0.75 V-2 1:10
1.50 V-0 1:10
1.20 V-1 1:10
Polystyrene
(PS)
VH-1800+
3.00 V-0 1:25
1.50 V-0 1:25
MITSUBISHI
Polycarbonate
(PC)
S-2000+(f1) 1.50-1.80 V-2 1:10
POLYMER
PRODUCTS
Polystyrene
(PS)
ZYNTAR 351
2.00 V-0 1:20
1.50 V-0 1:20
ZYNTAR 7000 2.00 V-0 1:25
ZYNTAR 702 2.00 V-0 1:25
8020 2.00 V-0 1:20
8120 2.00 V-0 1:20
8130 1.50 V-0 1:20
POLYMER
RESOURCES
Polycarbonate
(PC)
PC-FR1A-D, PC-
FR2A-D, PC-FR3A-D
3.00 V-0 1:33
1.50 V-2 1:33
SUMITOMO
Liquid Crystal
Polymer
(LCP)
E6007LHF(ra) 0.30 V-0 1:25
E6007LHF-MR(gt) 0.20 V-0 1:12.5
UL 94 V-0, V-1, V-2
OTHERS
BASE RESIN
MANUFACTURER
GENERIC
RESIN TYPE
SPECIFIC
BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
MAXIMUM
LET-DOWN
RATIO
TORAY
Polyamide 6
(PA6)
1017 1.60 V-2 1:16.5
Polyamide 66
(PA66)
3004-V0(rr),
CM3004-V0(rr)
0.40 V-0 1:25
TRINSEO
Polycarbonate
(PC)
891(w) 1.10 V-0 1:25
WELLMAN
Polyamide 66/6
(PA66/6)
220-N, 21L-N, 22L-N 1.50 V-2 1:25
WESTLAKE
Polyvinylchloride
(PVC)
6597(f1), HF-6597(f1) 1.50 V-0 1:25
SP-7107 (f1)(a) 3.00 V-0 1:25
5VA AND 5VB
BASE RESIN
MANUFACTURER
GENERIC
RESIN TYPE
SPECIFIC
BASE RESIN
MINIMUM
THICKNESS
(MM)
FLAME
RATING
COLORS
MAXIMUM
LET-DOWN
RATIO
AVIENT
Polyvinylchloride
(PVC)
M3900 1.50 5VB
ALL 1:25
WHITE 1:10
CELANESE
Polyamide 66/6T
(PA66/6T)
FR95G25V0NH 1.50 5VA ALL 1:25
Polybutylene
Terephthalate
(PBT)
LW9030FR
2.00 5VA BLACK 1:25
3.00 5VA ALL 1:25
SK642FR 1.50 5VA BLACK 1:25
COVESTRO
Polycarbonate/
Acrylonitrile
Butadiene Styrene
(PC/ABS)
FR3010 + (z) 3.00 5VA ALL 1:25
GEON
Polyvinylchloride
(PVC)
M3900 1.50 5VB
ALL 1:25
WHITE 1:10
SABIC
Polybutylene
Terephthalate/
Polycarbonate
(PBT/PC)
V3900WX(GG)(f1)(IA),
V3901WX(GG)(f1)(IA)
3.00 5VA ALL 1:20
1.844.4AVIENT
www.avient.com
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/resources/Innovation%2520Day%2520-%2520May%25202014.pdf
Strong past performance demonstrates that our strategy and
execution are working
Megatrends and emerging opportunities align with our strengths
Innovation and services provide differentiation, incremental pricing
power, and competitive advantage
Strong and proven management team driving growth and
performance
Addressable market exceeds $40 billion
PolyOne Corporation Page 44
Appendix
Kiosk Summaries
Segments at a Glance
Officer Biographies
PolyOne Corporation Page 45
Anti-Counterfeiting Solutions
Includes formulation and consultative
services to assist manufacturers and
brand owners in positively identifying
their packaging, devices, end
products and raw materials in the field
Protects brand equity – defense
against customer complaints or legal
actions based on erroneous product
identification
Protects consumer welfare –
decrease in potential harm to
consumers, reduction in unwarranted
recall expenses
Secures supply chain integrity –
support for safe expansion into new
geographies
PolyOne Corporation Page 46
Security and Safety Solutions
Polycast™ Bullet Resistant Sheet,
an optically clear, non-yellowing
acrylic, provides ballistics
protection against powerful
weapons
• High-impact resistance that foils
“smash-and-grab” thieves
GlasArmor™ Bullet Resistant
Panels, a UL-listed solution with
superior ballistic resistance yet
weights 75% less than steel panel
• Used in commercial security
applications for business, home,
and governmental facilities
PolyOne Corporation Page 47
3D Printing
Collaborating with customers using
3D printers to create prototypes
and samples
Enables customers to develop and
test their products and innovations
quickly and accurately
3D printing of molds and inserts
allows OEMs to develop and test
new product innovation using their
own equipment and material of
choice, more efficient than
traditional processes
PolyOne Corporation Page 48
Enhanced Ergonomic Technologies
Versaflex™ VDT was developed to
absorb vibration and noise in a
broad range of applications,
including minimally invasive
surgical instruments, electronics,
firearms, archery and automotive
Can be overmolded onto a rigid
substrate without the need for an
adhesive to increase production
efficiencies and profitability
Creates value by:
• Increasing end-user comfort
• Eliminating secondary assembly
• Differentiating end products
PolyOne Corporation Page 49
Sustainable Solutions
reFlex™ Bio-Based Plasticizer non-
phthalate additive used to make
vinyl more flexible
• Derived primarily from soybeans
rather than petroleum
• Certified by USDA BioPreferred®
program
Wilflex™ Oasis Water-Based Inks
satisfy consumer demand for eco-
conscious products
• Long screen life and production-
friendly to improve operational
efficiencies, increase design quality
PolyOne Corporation Page 50
Color and Design Services
First-of-its-kind offering that
supports color and product
development from concept to
reality
Helps brand managers and
designers evaluate color and
design alternatives to:
– accelerate and streamline product
development
– strengthen brand equity
– build marketplace excitement
Enhances product differentiation
Improves efficiency and profitability
PolyOne Corporation Page 51
Metal Replacement Technology
Portfolio of solutions that meet upper
range of performance requirements,
removing barriers to replacing metal
with polymers
Applications include:
• LED heat sinks
• Electronic shielding (EMI/RFI)
• Structural integrity at elevated
temperatures (i.e., large appliances)
• Lead-free radiation shielding (i.e.,
CT scanners)
Creates value by eliminating the
need for machining and secondary
operations, removing weight,
streamlining production and
improving cost efficiencies
PolyOne Corporation Page 52
Medical Device Solutions
Catheters made using NEU™ View
patent-pending technology are
optically translucent, and have
superior contrast under X-ray
(radiopaque) when compared with
alternative catheter materials
Formulations for cardiovascular and
intravascular catheters are
application-specific, incorporating
medical-grade polymers, additives,
color, and healthcare-centric
manufacturing practices
Only commercially available product
that has excellent visibility, both
optically and under X-ray, to bolster
clinician confidence and offer
significant market advantage
PolyOne Corporation Page 53
Consumer Electronics Solutions
Ability to offer multiple technology
solutions on a global basis for this
industry, where many OEMs design in
one region, prototype in another, and
manufacture in yet another
Sustainable / “green” solutions help
customers to differentiate in this
market
New formulations for emerging
wearables market that meet skin
contact requirements and aesthetic
needs
PolyOne Corporation Page 54
Appliances
4%
Building &
Construction
4%
Consumer
17%
Electrical &
Electronics
16%
Healthcare
12%
Industrial
8%
Packaging
7%
Transportation
19%
Wire & Cable
13%
At a Glance
Global Specialty Engineered Materials
2013 Revenues: $0.6 Billion Solutions
2013 Revenue by Industry Segment Expanding Profits
1.1% 1.3%
3.4%
5.1%
9.6%
8.0%
8.6%
9.3%
12-16%
2006 2007 2008 2009 2010 2011 2012 2013 Q1
2014
2015
Operating Income % of Sales
Target
United States
43%
Europe
33%
Canada
2%
Asia
18%
Latin America
4%
11.6%
PolyOne Corporation Page 55
Appliances
2%
Building &
Construction
11%
Consumer
5%
Electrical &
Electronics
6%
Healthcare
7%
Industrial
13%
Packaging
34%
Transportation
10%
Wire & Cable
12%
Target
At a Glance
Global Color, Additives and Inks
2013 Revenues: $0.9 Billion Solutions
Expanding Profits
1.7%
4.6% 5.1%
5.5%
7.2% 8.1%
9.7%
12.2%
12-16%
2006 2007 2008 2009 2010 2011 2012 2013 Q1
2014
2015
Operating Income % of Sales
United States
44%
Europe
37%
Canada
2%
Asia
11%
Latin America
6%
2013 Revenue by Industry Segment
13.8%
PolyOne Corporation Page 56
At a Glance
Designed Structures and Solutions
Solutions 2013 Revenues: $0.6 Billion
Expanding Profits
2.2%
8 - 10%
6.5%
2012 PF Q1 2013 Q1 2014 2015
Operating Income % of Sales
0.2%
Target
United States
96%
Canada
3%
Latin America
1%
Appliances
2%
Building &
Construction
10%
Consumer
11%
Healthcare
6%
Industrial
13%
Packaging
32%
Transportation
26%
2013 Revenue by Industry Segment
PolyOne Corporation Page 57
5.5%
6.9%
3.8% 3.6%
5.5%
4.3%
6.3%
7.2%
2006 2007 2008 2009 2010 2011 2012 2013 Q1
2014
Operating Income % of Sales
At a Glance
Performance Products and Solutions
Solutions
Expanding Profits
2013 Revenues: $0.8 Billion
United States
81%
Europe
1%
Canada
14%
Asia
2%
Latin America
2%
9-12%
Target
2013 Revenue by Industry Segment
Appliances
8%
Building &
Construction
34%
Consumer
4% Electrical &
Electronics
3%
Healthcare
1%Industrial
10%
Packaging
6%
Transportation
16%
Wire & Cable
18%
2015
7.7%
PolyOne Corporation Page 58
2.6%
3.0%
3.5%
4.0%
4.6%
5.6%
6.4%
5.9%
6 - 7.5%
2006 2007 2008 2009 2010 2011 2012 2013 Q1
2014
2015
Operating Income % of Sales
15.3%
46.0%
2006 Q1 2014
At a Glance
Distribution
*ROIC is defined as TTM adjusted OI divided by the sum of average debt and
equity over a 5 quarter period
Solutions 2013 Revenues: $1.1 Billion
ROIC* Expanding Profits
Target
Appliances
5%
Building &
Construction
5%
Consumer
14%
Electrical &
Electronics
5%
Healthcare
24%
Industrial
16%
Packaging
5%
Transportation
23%
Wire & Cable
3%
6.1%
http://www.polyone.com/Pages/VariationRoot.aspx
https://www.avient.com/sites/default/files/resources/PolyOne%25202013%2520Annual%2520Report.pdf
By combining Spartech’s leading market positions in sheet, rigid barrier packaging and
specialty cast acrylics with PolyOne’s capabilities, we believe we can better serve our customers and
accelerate growth.
We utilize a variety of polymers, specialty
additives and processing technologies to produce a complete portfolio of sheet, custom rollstock and
specialty film, laminate and acrylic solutions.
We utilize a variety of polymers, specialty
additives and processing technologies to produce a complete portfolio of sheet, custom rollstock and
specialty film, laminate and acrylic solutions.
https://www.avient.com/sites/default/files/resources/PolyOne%25202014%2520Annual%2520Report.pdf
We believe PolyOne’s Designed Structures and Solutions segment is a
market leader in providing specialized, full service and innovative solutions in engineered polymer
structures, rigid barrier packaging and specialty cast acrylics.
We utilize a variety of polymers, specialty
additives and processing technologies to produce a complete portfolio of sheet, custom rollstock and
specialty film, laminate and acrylic solutions.
We utilize a variety of polymers, specialty
additives and processing technologies to produce a complete portfolio of sheet, custom rollstock and
specialty film, laminate and acrylic solutions.
https://www.avient.com/sites/default/files/resources/PolyOne%25202015%2520Annual%2520Report.pdf
We utilize a variety of polymers, specialty additives and processing technologies to produce a
complete portfolio of sheet, custom rollstock and specialty film, laminate and acrylic solutions.
By combining Spartech’s leading market positions in
sheet, rigid barrier packaging and specialty cast acrylics with PolyOne’s capabilities, we have been
better able serve our customers and accelerate growth.
We utilize a variety of polymers, specialty additives and processing technologies to produce a
complete portfolio of sheet, custom rollstock and specialty film, laminate and acrylic solutions.
https://www.avient.com/sites/default/files/resources/PolyOne%25202012%2520Annual%2520Report.pdf
By combining Spartech’s leading market positions in sheet, rigid barrier packaging and
specialty cast acrylics with PolyOne’s capabilities, we believe we can accelerate growth.
By combining Spartech’s leading market positions in sheet, rigid
barrier packaging and specialty cast acrylics with PolyOne’s capabilities, we believe we can accelerate
growth.
https://www.avient.com/sites/default/files/resources/PolyOne%25202016%2520Annual%2520Report%2520Web.pdf
PolyOne's Designed Structures and Solutions segment utilizes a variety of
polymers, specialty additives and processing technologies to produce a complete portfolio of sheet, custom
rollstock and specialty film, laminate and acrylic solutions.
PolyOne's Designed Structures and Solutions segment utilizes a variety of
polymers, specialty additives and processing technologies to produce a complete portfolio of sheet, custom
rollstock and specialty film, laminate and acrylic solutions.
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