https://www.avient.com/sites/default/files/2022-02/Versaflex-Handler Housing for Laparoscopic Sealer-Application snapshot.pdf
SURGICAL
DEVICE
MANUFACTURER
H A N D L E H O U S I N G F O R
L A P A R O S C O P I C S E A L E R
• Excellent adhesion onto PC/ABS
• Good aesthetics with soft touch
• RoHS, REACH and FDA compliant
• Enhanced ergonomics and functionality with
improved soft grip
• Met performance requirements for wear
resistance and colorability
• Customized a thermoplastic elastomer (TPE)
solution and had with a faster sample
response speed than competitor
Versaflex™ Overmolding Formulation
KEY REQUIREMENTS WHY AVIENT?
https://www.avient.com/sites/default/files/2022-11/Versaflex CL-Serum collection cartridge-Application Snapshot.pdf
A LIFE SCIENCE
COMPANY
S E R U M C O L L E C T I O N
C A R T R I D G E
• Excellent clarity
• Good bonding and peel strength onto PP
• Heat resistance
• Meet sterilization needs
• Easy processing
• Formulated transparent Shore 50A TPE with
excellent adhesion onto PP and good
sealing performance
• Met regulatory requirements for USP Class
VI and ISO 10993-4,5
• Provided a short lead time and on-site
technical service
Versaflex™ CL Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-08/reSound Bio -Swimming Goggle-Application Snapshot.pdf
AVIENT SOLUTION
SWIMMING GEAR
BRAND
S W I M G O G G L E G A S K E T A N D
N O S E B R I D G E
• Bio-content material
• Good adhesion to PC
• Flexible and comfortable to wear
• Easy to process
• Customized formulations for a transparent Shore 43A
TPE with 40% bio-based content for the gasket and a
natural 57A TPE with 30% bio-based content for the
nose bridge to meet sustainability and comfort targets
• Delivered excellent performance in order to pass strict
chlorine, brine, and QUV tests
• Offered prompt development and on-site technical
services to accelerate commercialization
KEY REQUIREMENTS
SUSTAINABILITY + SEALING
LEARN MORE
reSoundTM BIO Thermoplastic Elastomers
Copyright © 2022, Avient Corporation.
https://www.avient.com/sites/default/files/2020-08/trilliant-case-study-1.pdf
Although PVC is one option, this
manufacturer needed a colorable, drop-in replacement
for PC/ABS.
https://www.avient.com/sites/default/files/2020-10/luxury-closures-gravi-tech-design-guide-2.0-application-specific.pdf
Body Adhesive
This adhesive is a solvent containing the
parent resin of the parts to be bonded .
Elastomeric Adhesive
This adhesive is rubber dissolved in solvents, and
is very versatile .
polyester and phenolic adhesives) .
https://www.avient.com/sites/default/files/2024-08/Versollan TPE-Compression Controller - Case study snapshot.pdf
AVIENT SOLUTION
MEDICAL DEVICE
MANUFACTURER
C O M P R E S S I O N C O N T R O L L E R
H O U S I N G G R I P
• Good adhesion to PCTG
• Comfortable grip combined with ergonomics
• Medical regulation compliance
• Provided a medical-grade TPE with excellent
bonding to PCTG and good chemical resistance
• Improved ergonomics and aesthetics with a soft-
touch material
• Met medical regulation compliance: FDA21 CFR
177.2600
• Delivered good colorability to ensure a stable
esthetic
KEY REQUIREMENTS
OVERMOLDING + REGULATORY SUPPORT
LEARN MORE
Versollan Thermoplastic Elastomers
Copyright © 2024, Avient Corporation.
https://www.avient.com/sites/default/files/2023-08/Versaflex TPE-Charging Gun Grip-Application Snapshot.pdf
AVIENT SOLUTION
LEADING EV
MANUFACTURER
C H A R G I N G G U N G R I P
• Good abrasion resistance
• Excellent chemical resistance
• Nice surface finish
• Good bonding with flame retardant PC/ABS
• Provided a rubbery touch feel, chemical
resistance (including to ethanediol), and better
appearance than the incumbent TPV solution
• Eliminated a secondary process through two-
shot injection molding with good adhesion to
PC, ABS, PC/ABS, and copolyester handles
• Offered quick technical support to accelerate
the product development
KEY REQUIREMENTS
CHEMICAL RESISTANCE + BONDING
LEARN MORE
Versaflex™ TPE Formulation
Copyright © 2023, Avient Corporation.
https://www.avient.com/sites/default/files/2023-01/Versaflex OM -Diastimeter Cover-Application Snapshot.pdf
POWER TOOL
BRAND
D I A S T I M E T E R C O V E R
• Anti-static properties to enable stable and accurate
measurements
• Good wear resistance to avoid friction between TPE-made
part and the internal metal part
• Met anti-static standard surface resistivity
109-1010 Ω/m2 which reduced error for
circular measurement by 55% and linear
measurement by 33%
• Provided a formulation with better wear
resistance than the previous overmold
material
• Offered excellent bond adhesion to PC/ABS
Versaflex ™ OM Thermoplastic Elastomer
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2023-01/Versaflex-Lip gloss tip brush-Application snapshot.pdf
COSMETIC
PACKAGING OEM
L I P G L O S S T I P B R U S H
• Good chemical resistance
• Shore 40A hardness at a 60-degree angle
• Natural/transparent color
• Can be flocked
• Delivered a formulation with good chemical
resistance to oil in long-term environments
• Provided an easy-to-mold TPE and replaced
TPU/TPEE with a better soft touch feel
• Offered good adhesion with an epoxy resin
glue with no impact on the flocking process
Versaflex™ Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/resources/PDI_Case_Study_-_Medical_Device_0.pdf
Suspicious areas
were then subjected to chemical analysis, in which the primer,
adhesive, and titanium surfaces revealed potential factors that
could compromise bonding integrity.
Cause-and-effect analysis
of the adhesive bonding process gave PDI the information
needed to develop a manufacturing process that would provide
necessary bond integrity.