https://www.avient.com/sites/default/files/2024-12/Versaflex TPE Fitness band-case study snapshot_1202.pdf
GLOBAL FITNESS
BRAND
R E S I S T A N C E B A N D
• Soft material (25-30 Shore A durometer)
• Grippy feel
• Good colorability
• Compatible with injection molding
• Developed a custom-made TPE with
excellent rebound resilience, even after
45,000 stretches
• Replaced thermoset rubber with a
recyclable material
• Supported higher production efficiency to
reduce total cost
Versaflex Thermoplastic Elastomers
KEY REQUIREMENTS
WHY AVIENT?
https://www.avient.com/sites/default/files/2022-08/Humotech Robotic Prosthetic Case Study.pdf
CASE STUDY: GORDON COMPOSITES™ THERMOSET SPRINGS
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https://www.avient.com/sites/default/files/2020-08/carbonerro-paddle-case-study.pdf
A STAND UP PADDLE
RISES TO THE
TOP WITH NEW
MANUFACTURING
PROCESS AND
MATERIALS
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https://www.avient.com/sites/default/files/2020-11/eccoh-processing-guide.pdf
EXTRUDER
Screw 3/4" to 6" Polyethylene type—Single flight, no mixing section, 1.5–2:1 compression ratio
Tooling Semi-Pressure type: 30°–40° angle
Die On size with 1/8" or less land
L/D 24:1 recommended
Screen Pack No screen pack (Optional depending on pressure)
Cooling Trough 120–150°F (50–65°C) recommended
Feeder Gravimetric type preferred—3 compartment for cross-linked
Dryer
Desiccant type, 4 hours at 160°F (70°C) For ECCOH™ compound only; never put
Dry Silane in Dryers
PROCESSING
Temperature ECCOH 5000 Series ECCOH 6000 Series
Wire Preheat 180–250°F (80–120°C) 180–250°F (80–120°C)
Feed Zones 200°F (93°C) 275°F (135°C)
Transition 275°F (135°C) 325°F (163°C)
Metering 300°F (150°C) 375°F (190°C)
Head/Die 330°F (165°C) 420°F (215°C)
Target Melt 330–340°F (165–170°C) 420–440°F (215–225°C)
Flame at Die Tip Yes—as needed
Line Speed Shear sensitive: Observe Melt Temperature, Motor Amperage, and Pressure
Purge Compound HDPE
Copyright © 2020, Avient Corporation.
https://www.avient.com/sites/default/files/2021-04/versaflex-tpe-contact-lens-case-case-study.pdf
CUSTOM TPE
RESOLVES A
STICKY SITUATION
FOR CONTACT
LENS CONTAINER
CASE STUDY: VERSAFLEX™ THERMOPLASTIC ELASTOMERS
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https://www.avient.com/sites/default/files/2022-10/Hoyt VITALPOINT Grip Case Study.pdf
CASE STUDY: VERSAFLEX™ SOFT-TOUCH THERMOPLASTIC ELASTOMERS
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https://www.avient.com/sites/default/files/2021-04/versalloy-medical-tubing-case-study.pdf
SPECIALTY
SOLUTION BOOSTS
PRODUCTIVITY
FOR MEDICAL HOSE
MANUFACTURER
CASE STUDY: VERSALLOY™ THERMOPLASTIC VULCANIZATE
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https://www.avient.com/sites/default/files/2020-07/core-powder-coatings-in-luxury-vehicles-case-study.pdf
CASE STUDY: CORE™ VBX SERIES VINYL POWDERS
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https://www.avient.com/sites/default/files/2020-11/controller-grip-case-study.pdf
GLOW-IN-THE-DARK CONTROLLER GRIPS
APPEAL TO TREND-LOVING GAMERS
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https://www.avient.com/sites/default/files/2020-11/gls-acqua-plose-case-study.pdf
CASE STUDY: GLS™ THERMOPLASTIC ELASTOMERS
THE LOGICAL CHOICE
FOR ACQUA PLOSECha
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