CHAPTER 3 | PART DESIGN GUIDELINES Wall Thickness (mm) C o o li n g T im e ( S e c ) 40 35 30 25 20 15 10 5 0 0 1 2 3 4 ABS PC Nylon 6/6 Figure 2 - Designing for Wall Thickness Changes Bad Better Recommended Recommended Poor High Stress Ideal Figure 3 - Internal and External Radius Guidelines .5W Min Inside Rad + W Poor High Volume FIGURE 1 - Wall thickness vs. cooling time of various plastics FIGURE 2 - Designing for wall thickness changes FIGURE 3 - Internal and external radius guidelines Design Guide 9 RIB DESIGN GUIDELINES The minimum distance ribs should be spaced is three times the nominal wall thickness (3W) . The material has to be cool enough before ejection so that the ejector pins do not produce a surface defect on the part - i .e . Do not have the ejectors stroke 5 times if the part falls off the core on the second stroke • Cushion – The cushion should be set to be 10% of the shot size - This can be increased or decreased by changing the shot size and transfer position by the same amount - i .e .

U TG ® H U N T I N G & S H O OT I N G S P O RT S G U N M A G A Z I N E H O U S I N G • Good dimension stability with low warpage at different temperature ranges (70˚C, room temperature, -40˚C) • Good appearance with less glass fiber exposure • Provided durable and impact-resistant glass fiber reinforced formulation with excellent surface finish and good dimensional stability for smooth operation • Passed all temperature durability and drop tests to confirm use in outdoor environments • Collaborated with customer via technology services to accelerate product development Bergamid™ Customized Polyamide Formulation KEY REQUIREMENTS WHY AVIENT?

Name of topic CABLE PRODUCER P H O T O V O L T A I C C A B L E • Simplified supply chain and inventory by providing one solution for both insulation and jacket coating • Provided a material that gave cable a good surface finish and improved cable life time value (passed Arrhenius life time prediction as per IEC 60216-1 in internal lab test) • Reduced catalyst dosage resulting in lower material cost • Improved customer processing speeds • Enabled flame retardant performance to EN 50618 and IEC 60332-1 standards on complete cable ECCOH™ XL 8148 + ECCOH XL CAT 005 Formulations KEY REQUIREMENTS WHY AVIENT?

DENSO M E C H A N I C A L H V A C D O O R F L A P • Processability was key as the part had to be injection compression molded due to its extremely thin nature • Copper resistance • Light weight • Anti-static • Low VOC • Worked in close collaboration with the customer to understand key design challenges and needs • Streamlined the development process through global presence, working locally in Europe while also running trials in Asia • Re-designed the part to provide a 90% weight reduction • Utilized material science expertise to create a custom formulation that improved resistance to copper deposits and enabled injection compression molding Customized Maxxam™ Formulation KEY REQUIREMENTS WHY AVIENT?

INDUSTRIAL EQUIPMENT OEM P A I N T S P R A Y E R • Meet or exceed UL94 V-2 flame rating • Able to interact with existing bulk chemistry without compromising functionality or brand color and aesthetics • Deliver cost targets while providing operational efficiency and a working capital strategy • Accelerate product development timeline, and provide UL94 testing verification prior to production trials • Achieved all flame rating requirements and assisted with regulatory approvals • Developed a proprietary Smartbatch solution that minimized potential effects from interaction with current bulk chemistries • Provided needed support with qualification process and testing requirements, saving time and cost • Afforded on-going support with A2LA test labs, sampling, and lot-to-lot consistency with exacting performance Smartbatch™ Formulation: Cesa™ Flame Retardant Additives and OnColor™ Colorants KEY REQUIREMENTS WHY AVIENT?

OEM AUTOMOTRIZ DESTACADO B A S T I D O R P A R A T E C H O • Resistencia a impactos • Estabilidad UV a largo plazo • Igualado al color negro específico • Se desarrolló un acuerdo de cadena de suministro a fin de asegurar un suministro confiable y mitigar los riesgos • Se proporcionó la entrega justo a tiempo para ayudar al cliente a mantener bajos niveles de capital de trabajo y optimizar el espacio de almacenamiento • Se proporcionó un producto que favorece la sustentabilidad a fin de aumentar potencialmente, el atractivo comercial del producto final para el cliente Formulación de nylon reciclado postindustrial Nymax™ PIR REQUERIMIENTOS CLAVE ¿POR QUÉ AVIENT?

Case Study - ColorMatrix Impress rPET Bottle vF PDF © 2019, All Right Reserved PolyOne Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012 BOTICÁRIO C O S M E T I C P A C K A G I N G • Cosmetic bottle packaging colorant designed to help distinguish product on the shelf • Compatible with sustainable packaging material to enable use in rPET technology • Brand-specified color • Local material development support • Achieved brighter color and more brilliant metallic effect than alternative colorants • Developed for use in 10% recycled rPET bottle • Formulated custom liquid colorant on-site and matched to brand color standard ColorMatrix™ Impress™ High Gloss Metallic Effect Colorants liquid color for bottle packaging KEY REQUIREMENTS WHY POLYONE?

W A X M A T ® G R I P T A P E • Provide alternative material to traditional wax and EVA foam for grip on surfboards • Translucent appearance • Coextrude with polypropylene (PP) film • Excellent UV resistance • Customized formulation for exceptional hydrophobic grip and non-abrasive finish • Incorporated specialty additives to enhance UV resistance and inhibit mold growth • Solved technical processing challenges to achieve efficient coextrusion of materials and achieve optimal bonding to adhesive backing • Enabled customer to achieve market differentiation and expand into new markets and applications Custom GLS™ TPE Wet Grip Formulation KEY REQUIREMENTS WHY AVIENT?

INDUSTRIAL FAN MANUFACTURER A X I A L F A N B L A D E • Replace aluminium alloy • Reduce thickness and weight of fan blade • Withstand 920 Pa of static pressure, high relative humidity (90-95%), and max temperature of 104ºF • Redesigned the 1600mm blade utilizing 3D modeling and mold flow analysis services from Avient Design • Simulated mechanical load to determine which new design would provide optimal performance • Increased strength using a carbon fiber grade, enabling injection-moldable parts and streamlined production • Reduced blade thickness to 35% of the original and blade weight from 7.71 lbs to 1.76 lbs (77% decrease) • Improved overall efficiency of fan with a thinner, lighter blade that cuts through the air Complēt Long Fiber Reinforced Thermoplastic KEY REQUIREMENTS WHY AVIENT?

rii"e r8, 3821 BB Amersfoorr Further ctarifications reqarding.the scope of this certificare 9nd the.dppricabitity of Lhe rnanagement system requirements mav be obrarned bv consurting the organization. i"'ii'"ii'ini, cerrificate variaiiv prease c;r: r31 (0) 88 450 5500 Paae Z of z certificare No: NL027324 tp, R ltfiilt. sy$. fivA [ 248