https://www.avient.com/sites/default/files/2023-03/Therma-Tech Heat Sink for Auto Lights Case Study.pdf
THERMALLY CONDUCTIVE
THERMOPLASTICS
REDUCE WEIGHT IN
VEHICLE LIGHT
HEAT SINKS
THERMALLY CONDUCTIVE THERMOPLASTICS REDUCE WEIGHT
AND DISSIPATE HEAT
© 2023, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
Interested in learning more about thermally
conductive thermoplastics?
This combined
with the design freedom, weight reduction, and cost
advantages of thermoplastics, opens up the possibility
to use them for metal replacement.
As a
result, Elausa replaced Zamak with Therma-Tech
thermoplastics, significantly reducing part weight from
38g to 9g.
https://www.avient.com/sites/default/files/2023-05/complet-lft-automotive-aftermarket-side-step-application-snapshot-1.pdf
A F T E R M A R K E T PA RT S
M A N U FAC T U R E R
S I D E S T E P
• High strength
• Low moisture absorbance, reduced warpage
• Pleasing cosmetic finish
• Strong flexural modulus
• Offered long fiber thermoplastic (LFT) with 3x the
strength of the incumbent short fiber material
without a need for retooling
• Resolved major disadvantage of moisture uptake
with a moisture-resistant PA66 LFT formulation
• Facilitated part consolidation and design freedom
• Modeled performance of long glass fiber design
with advanced testing capabilities (FEA,
moldflow, burnoff)
Complēt™ Long Fiber Reinforced Structural
Thermoplastics
KEY REQUIREMENTS
WHY AVIENT
AVIENT SOLUTION
STRENGTH + PART CONSOLIDATION
LEARN MORE
Copyright © 2023, Avient Corporation.
AVIENT SOLUTION
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2023-04/Complet LFT-Automotive Aftermarket Side Step.pdf
A F T E R M A R K E T PA RT S
M A N U FAC T U R E R
S I D E S T E P
• High strength
• Low moisture absorbance, reduced warpage
• Pleasing cosmetic finish
• Strong flexural modulus
• Offered long fiber thermoplastic (LFT) with 3x the
strength of the incumbent short fiber material
without a need for retooling
• Resolved major disadvantage of moisture uptake
with a moisture-resistant PA66 LFT formulation
• Facilitated part consolidation and design freedom
• Modeled performance of long glass fiber design
with advanced testing capabilities (FEA,
moldflow, burnoff)
Complēt™ Long Fiber Reinforced Structural
Thermoplastics
KEY REQUIREMENTS
WHY AVIENT
AVIENT SOLUTION
STRENGTH + PART CONSOLIDATION
LEARN MORE
Copyright © 2023, Avient Corporation.
AVIENT SOLUTION
https://www.avient.com/products/engineered-polymer-formulations/high-temperature-polymer-formulations/complet-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/sites/default/files/2023-06/2023 Advanced Composites Automotive Overview.pdf
POLYSTRAND™ THERMOPLASTIC COMPOSITES
Tapes, Laminates & Panels
Polystrand™ high performance composite
tapes and laminates are made by combining
thermoplastic polymers and continuous fibers to
create continuous fiber reinforced thermoplastic
(CFRTP) composites.
The material is recyclable and can be incorporated
back into traditional thermoplastic products and
processes.
Polystrand composite panels are made with
continuous fiber reinforced thermoplastic face
sheets thermally bonded or adhered to traditional
core materials such as honeycomb, foam,
aluminum, and nonwovens as reinforcement.
https://www.avient.com/sites/default/files/2024-04/Fiber-Line Composite Tape Launch Product Bulletin.pdf
Fiber-Line™ Specialty Engineered Thermoplastic Tapes
PRODUCT BULLETIN
Fiber-Line™ Specialty Engineered Thermoplastic
Tapes are composite formulations composed of a
wide range of fibers that are uniquely engineered to
enhance fiber and composite tape performance—
such as twisting and coating—and subsequently
custom manufactured into a tape cured with a
thermoplastic resin.
Engineered fiber thermoplastic
composite tapes provide excellent strength-to-
weight performance and creep resistance suitable
for demanding applications.
This manufacturing process enhances the
thermoplastic tape’s mechanical and thermal performance for specific application needs.
https://www.avient.com/sites/default/files/2023-11/LFT for Bicycles Application Graphic.pdf
REDUCED WEIGHT
40–50% weight reduction
when switching from metal,
portability
SOLUTION: Long carbon
fiber reinforced composites
SUSTAINABILITY
PIR/PCR content incorporation
SOLUTION: Recycled content
long fiber thermoplastics
STRENGTH
IN EXTREME
ENVIRONMENTS
High strength-to-weight ratio,
high and low temperature
performance
SOLUTION: Long carbon
fiber reinforced composites
CORROSION
RESISTANCE
Metal replacement, eliminate
secondary operations, slow
moisture uptake
SOLUTION: Moisture resistant
long fiber reinforced nylons
ELECTRIFYING
STRENGTH
Ignite a passion for exploration and push
the boundaries of durability with long
fiber thermoplastic technology for bikes,
engineered to excel in extreme challenges!
BATTERY RANGE
EXTENSION
Lightweighting
SOLUTION: Long fiber
reinforced polyketone (PK)
thermoplastics
© 2023, All Rights Reserved
Avient Corporation, 33587 Walker Road, Avon Lake, Ohio USA 44012
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-rec-formulations
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-rec-formulations
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/long-fiber-technology/long-fiber-technologies/compl-t-long-fiber-reinforced-structural-thermoplastics
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/long-fiber-technology/complet-moisture-resistant-nylons
https://www.avient.com/products/long-fiber-technology/complet-pke-formulations
https://www.avient.com/products/long-fiber-technology/complet-pke-formulations
https://www.avient.com/products/long-fiber-technology/complet-pke-formulations
https://www.avient.com/products/engineered-polymer-formulations/general-engineered-formulations/gravi-tech-density-modified-formulations
Formulated using select metallic fillers and engineered thermoplastic resins, these solutions offer densities similar to traditional metals while also providing design and processing flexibility because it can be extruded, molded, calendered or thermoformed into the final desired shape.
Gravi-Tech™ polymer-metal composites are high density materials developed as thermoplastic-based alternatives to lead and other traditional metals
https://www.avient.com/resources/safety-data-sheets?page=2594
KENT ELASTOMERS
https://www.avient.com/sites/default/files/2020-08/polystrand-rome-snowboard-bindings-case-study-1.pdf
CASE STUDY: POLYSTRAND™ THERMOPLASTIC COMPOSITES
THERMOPLASTIC COMPOSITES REDUCE WEIGHT, ADD
STRENGTH TO INDUSTRY-FIRST SNOWBOARD BINDINGS
Discover how Polystrand™ continuous fiber
reinforced thermoplastics can add lightweight
strength and durability to your application.
THE SOLUTION
When approached with a thermoplastic composite
technology that offered the freedom to add torsional
flex without compromising on strength and power,
the product innovators at Rome were seriously stoked.
And, unlike
thermosets, thermoplastic materials are able to be
easily thermoformed to the exact shape required before
inserting into the injection mold.
https://www.avient.com/industries/building-construction
More
Get to Know Composite Sandwich Structures
Design optimization, predictive tools, and best practices for working with thermoplastic composite sandwich panels
More